This page contains the links that make up the manual for the Super2. The manual is divided into chapters and most chapters are further divided into sections. The Download page is organized in a similar manner allowing for easy association of the drawings for each task. The entries underlined have been completed and are active links, while the others are still under construction.

Section 1 - Introduction

• Introduction
• FAA Licensing
• Tools
• Composite Techniques
• Post Curing
• Poor Man's Vacuum Bagging

Section 1 - Horizonal Stabilizer

• Required Materials
• Fabricating the ribs
• Building the Horizontal and Elevator Spars
• Installing Hinge Nut Plates
• Leading Edge
• Assembly
• Sheeting
• Glassing
• Post Curing the Assembly

Section 2 - Vertical Stabalizer

• Fabricating the Individual parts
• Building the Vertical and Rudder Spars
• Assembling the Vertical Stabalizer
• Installing the Foam Core and Comm Antenna
• Leading Edge
• Glassing
• Elevator Pulley

Section 1- Forward Fuselage

• Side and Bottom Panel Fabrication
• Frame Assembly
• Fabricating the Radiused Section

Section 2 - Rear Fuselage

• Flat Panel Fabrication
• Bonding and Glassing the Panels
• Folding the Rear Fuselage to Shape and final trim

Section 3 - Joining the Halves

• Joining Fuselage Halves
• Installing the Firewall
• Installing the Longerons
• Installing the Seatback
• Bulkheads

Section 4 - Fuselage Features

• Forward Deck
• Engine Mount and Nose Gear Reinforcements
• Rudder Pedal Assembly
• Rudder Cable Tail Exits
• Tail Tie Down
• Fuselage Mounted Antennas
• Wire ties and Static Ports
• Seats
• Control Tunnel
• Elevator Bellcrank
• Instrument Panel
• Finishing Forward Deck

Section 1 - Bonding Tail to the Fuselage

• Installing Rear Access Panel
• Preparing Fuselage for Horizontal Stab
• Bonding Horizontal Stab in Place
• Bonding Vertical Stabilizer in Place

Section 2 - Elevator

• Building the Parts
• Assembling the Frame
• Foam Core and Carbon Fiber Skins
• Elevator Tips
• Leading Edge Radius
• Inboard Cutout
• Trim Tab - Parts Prep
• Trim Tab - Installation
• Trim Tab - Finishing
• Balancing Elevator
• Installing Elevator

Section 3 - Rudder

• Assembling the Rudder
• Control Horn
• NAV Light
• Foaming
• Glassing
• Balancing
• Installing

Section 1- Canopy Outer Skin

• Mounting Canopy on Fuselage and Defining Door and Windsheild Locations
• Poor Man's Vacuum Bagging Techniques
• Facricationg Carbon Fiber Canopy Frame Skin Sections
• Bonding Canopy Frame Skins

Section 2 - Canopy Foam

• Fabricating and Installing Canopy Hinges
• Foam Core Installation
• Inner Carbon Fiber Skin
• Installing Door Latches and locks
• Bonding Door bottom skins

Section 3 - Finishing Canopy

• Fabricating Bulb Seal Flange
• Fabricating Plexiglas Flange
• Installing Canopy to Fuselage
• Installing Plexiglass

Section 1 - Turtle Deck

• Building the Frame
• Fuselage Flange
• Foam Sheet- outside laminate
• Forming the Turtle Deck - inside laminate
• Bulkheads
• Test Fitting the Turtle Deck
• Bonding the Turtle Deck in place -
• Windows -

Section 2 - Dorsal Fin

• Building the Dorsal Fin

Section 1 - Spars

• Outboard Spar Construction
• Main Spar Construction
• Joining Main and Outboard spars
• Aft Spars

Section 2 - Ribs

• Foam Ribs
• Rib Details
• B and BB Rib Detail (Main Gear Support)

Section 3 - Wing Assembly and Bottom Skin

• Assembling Ribs to Spar
• Main Gear Legs
• Skinning Wing Bottom and Glassing Bays
• Shaping the Foam Wing Skin
• Preparing the Wing for Glassing
• Glassing Wing Bottom

Section 4 - Wing Internals

• Required Material
• Idler and Bellcrank Assemblies
• Wing Cleanup
• Flanges
• Flap Hinge Reinforcement
• Access Panels
• Gear Legs and Tie Downs
• Post Curing the Wing Bays
• Fabricating the Flap Hinges
• Installing the Flap Hinges
• Installing Aileron Control System
• Brake Hydraulics
• Wiring
• Slosh Gates
• Fuel Tank Ports
• Fuel Proofing Fuel Cells
• Outboard Wing Section Nut Plates
• Outboard Wing Sections
• Bay by Bay Review - Behind the Spar
• Bay by Bay Review - Forward of the Spar

Section 5 - Wing Top Skin

• Top Wing Skin Panels
• Installing Top Wing Skin Panels
• Testing Fuel Cells
• Shaping Top Wing foam
• Glassing Top Wing
• Post Curing the Wing

Section 1 - Wing to Fuselage

• Mating the Wing to the Fuselage - part 1
• Mating the Wing to the Fuselage - part 2
• Fabricating Spar Tunnel
• Rear Spar to Fuselage Attachments

Section 1 - Control Systems

• Control Stick Assembly
• Control Linkages

Section 2 - Forward Deck

Section 1 - Inboard/Outboard Wing Attach

• Flanges
• Electrical

Section 2 - Flaps - New Jan. 2014

• Flap Hinges
• Flap Ribs
• Flap Alignment
• Flaps Assembly
• Flap Bottom Prep
• Flap Bottom Glassing
• Flap Hinge Install
• Flaps Rodend Bracket Install
• Flap Top Glassing

Section 3 - Ailerons

• Preparing the Trailing Edge

Section 4 - Main Gear

• Fabricating the Components

Section 1 -

Section 2 -

Section 3 -

Section 4 -

Section 1 - Alternate Construction Techniques

• Horizontal Stab Leading Edge
• Elevator Control Tube
• Mandatory Aileron Control System Change

Section 1 - Engine

• Corvair Modifications
• Rear Starter
• Rear Mounted Alternator
• Silver Oil System

Section 1 - Engine Mount

Section 2 - Fuel system

Section 3 - Oil System

Section 4 - Electrical

Section 1 - Electrical

Section 1 - Weight and Blance